The S 60 hydraulic lug crimping tool (S 60 hidrolik pabuç sıkma pensesi) is the fundamental instrument for establishing permanent, reliable, and high-performance connections in the electrical and energy sectors. The process of crimping the lugs or sleeves onto the ends of cables is one of the most critical points of an installation. In large cross-sections requiring precise crimping force where manual pliers are insufficient, professional hydraulic devices like the S 60 hydraulic lug crimping tool come into play. This standout product from the Şafak brand ensures high-quality connections across a wide range, from control cable (kumanda kablosu) to thick power cables.
In this comprehensive guide, we will examine the technical advantages of the S 60 hydraulic lug crimping tool, the vital impact of the crimping process on project security, and why Deltatema prioritizes the supply of the correct crimping tool.
The Importance of Hydraulic Crimping: Why Choose the S-60?
One of the most common failures in electrical installations is high resistance and subsequent overheating caused by a loose or inadequate crimp between the lug and the cable. This leads to energy loss and, ultimately, a fire risk. The S 60 hydraulic lug crimping tool is designed to eliminate this risk.
- High and Consistent Force (60 kN): The 60 kN (approx. 6 tons) crimping force of the S 60 hydraulic lug crimping tool provides consistent and homogeneous pressure with every crimp, independent of the user’s physical strength. This force ensures that the cable strands and the lug material are metallurgically joined.
- Wide Crimping Range: The S 60 model generally supports crimping of copper and aluminum lugs from 10 mm² up to 300 mm². This wide range offers a solution with a single tool for everything from thin cross-section control cable lugs (like YSLY cable) to thick power cable lugs.
- Standard Compliance (TS EN 61238-1): A secure connection requires crimping dies and pressure that comply with international standards like TS EN 61238-1. The Şafak S 60 hydraulic lug crimping tool, when used with the correct die set, guarantees the minimum contact resistance required by this standard.
The Role of Crimping Quality in Cable Safety
The quality of the connection directly affects the long-term investment value of the project. A faulty crimp:
- High Resistance: Creates high electrical resistance at the crimping point, leading to heat generation.
- Corrosion Risk: Gaps between the cable strands and the lug allow moisture and air ingress, accelerating corrosion.
- Functional Deterioration: The resulting heat can damage the insulation of other sensitive control cable lines nearby.
The correct use of the S 60 hydraulic lug crimping tool ensures that the connection point is as reliable as the cable itself.
Technical Details and Application Areas of the S-60
The S 60 hydraulic lug crimping tool stands out for its ergonomics and technical capacity:
- Crimping Force: 60 kN
- Capacity: 10 mm² – 300 mm² (Body without dies)
- Compact Design: Its 365 mm length and approx. 3 kg weight ensure easy portability in demanding construction site conditions.
- Automatic Retraction: The automatic retraction of the piston upon completion of the crimp allows for fast and efficient work.
This tool is an indispensable mounting accessory in critical infrastructure projects like electrical panel manufacturing, transformer centers, large industrial facilities, and switchyards.
Deltatema Guarantee: Right Tool, Right Material
At Deltatema, we know that the quality of assembly is as important as the quality of the material. Therefore, we include professional tools like the Şafak S 60 hydraulic lug crimping tool in our portfolio.
- Integrated Solution: While supplying high-performance cables from Prysmian and 2M Kablo (e.g., fire-resistant cable solutions), we also provide the crimping tools that meet the quality standard required by these cables.
- Expert Consulting: We offer expert consulting services to help you select the correct lugs and the right die set for the S 60 hydraulic lug crimping tool needed for your project.
The correct crimping achieved with this professional tool enhances your project’s long-term investment value and eliminates the risk of unexpected failures.
Conclusion
The S 60 hydraulic lug crimping tool is not a simple tool in electrical installation; it is a guarantee of safety. A consistent, standards-compliant, high-performance crimp at every connection point, from the control cable to the power line, ensures the efficient operation of the entire system. Acquire this professional lug crimping tool with Delta Tema assurance and elevate the quality and safety of your projects to the highest level.
External Links and Technical Resources
- Şafak Electric Official Product Page (S-60): http://safakelektrik.com.tr/index.php?route=product/product&product_id=192 (DoFollow – S-60 Technical Data)
- TEDAŞ Cable Lug Specification (TS EN 61238-1): https://www.tedas.gov.tr/FileUpload/MediaFolder/7ab1ec88-3ec8-4aa7-a6d6-1b16ac3595d3.pdf (DoFollow – Relevant standard information)
